How Are Composite Doors Made?

Here at Chigwell Windows, we supply composite doors to people who live in Essex. These doors have seen a rise in popularity over the last few years. But you might be wondering how they are made. What sets us apart is that we manufacture our doors in house, so this article will talk about how they are made. 

 Our composite doors are made from strong materials and a solid foam core. This keeps your home warmer against tough conditions. The exterior part of the door is crafted from a 2mm layer of Glass Reinforced Plastic (GRP), which is also known as fibreglass. This is a robust and tough material that is used to make fishing boats in the North Sea, meaning it is built to handle even the worst conditions. Its woodgrain finish will help enhance your home’s natural look, blending with plants and trees. 

Your home will be protected even more because the GRP panels are made from uPVC windows. This is layered inside a double frame of hardwood, resulting in a panel that offers fantastic durability and inherent strength. If you are worried about any intruders breaking in, our composite doors will give you better protection throughout the year. 

Our composite doors have the highest levels of protection because you could benefit from multi point locking systems and shootbolt techniques. This will stop any weak spots in your door, so the door will give you the ultimate protection. What’s more, the outer frame is made of 70mm uPVC and steel reinforcement, keeping you and your loved ones safe for longer. 

Our composite doors give you superior levels of thermal efficiency. The internal space of the door is injected with a foam core that helps keep warm air in your customer’s home and leaves cold air outside.  What’s more, the door offers A Rated levels of thermal efficiency, helping save money on energy bills. Our doors are environmentally friendly, helping you reduce your carbon footprint. 

The door is created bespoke to your needs, giving you full control over how the door looks. It is one of the most secure options to eliminate draughts in bad weather conditions because the door fits snugly in the frame.  What’s more, the double glazing is fitted as standard. This could help reduce noise levels and energy bills. Perfect if you live in a busy area. The panels even support triple glazing, which could give your home further protection.

While composite doors offer robust strength, they are designed to be low maintenance. The material’s strength means that the only thing your customer needs to do is wipe it down with a damp cloth, and it will look as good as new. What’s more, all the colours that we offer are powder coated which helps to withstand the worst conditions. Our bespoke service helps tailor your door to suit your needs.  

We hope that this article has helped you understand how our composite doors are made and the materials that help them become stronger and more resilient. If you have any further questions, contact us on  0203 667 9707 and our team will answer any questions you might have.